Showing posts with label India. Show all posts
Showing posts with label India. Show all posts

Thursday, January 23, 2020

IAS - Mechanical Engineering Syllabus and Study Materials - Notes



MECHANICAL  ENGINEERING

PAPER  I

1. Mechanics :
1.1 Mechanics of Rigid Bodies  :
Equations  of  equilibrium  in  space  and  its  application;  first  and  second  moments  of  area;
simple  problems  on  friction;  kinematics  of  particles  for  plane  motion;  elementary  particle
dynamics.
1.2  Mechanics of Deformable Bodies  :
Generalized  Hooke’s  law  and  its  application;  design  problems  on  axial  stress,  shear  stress  and
bearing stress; material properties for dynamic loading; bending shear and stresses in beams;
determination  of  principle  stresses  and  strains-analytical  and  graphical;  compound  and  combined
stresses; bi-axial stresses-thin walled pressure vessel; material behaviour and design factors for
dynamic load; design of circular shafts for bending and torsional load only; deflection of beam for
statically determinate problems; theories of  failure.


2.  Engineering Materials :
Basic concepts on structure of solids, common ferrous and non-ferrous materials and their
applications;  heat-treatment  of  steels;  non-metals, plastics,  ceramics,  composite  materials  and
nano-materials.

3.  Theory of Machines  :


Kinematic  and  dynamic  analysis  of  plane  mechanisms.  Cams,  Gears  and  empicyclie  gear  trains,
flywheels, governors, balancing of rigid rotors, balancing of single and  multicy -  linder engines,
linear vibration analysis of mechanical systems (single degree of freedom),  Critical speeds and
whirling of  shafts.


4.  Manufacturing Science :

4.1 Manufacturing Process:

Machine tool engineering - Merhant’s force analysis: Taylor’s tool life equation; conventional
machining; NC and CNC machining process; jigs and fixtures.

Non-conventional machining-EDM, ECM, ultrasonic, water jet machining etc.; application of
lasers and plasmas; energy rate calculations.

Forming and welding processes-standard processes.

Metrology-concept  of  fits  and  tolerances;  tools  and  guages;  comparators;  inspection  of  length;
position; profile and surface  finish.

4.2  Manufacturing Management :

System  design:  factory  location—simple  OR  models;  plant  layout-methods  based;  applications
of  engineering  economic  analysis  and  break-even  analysis  for  product  selection,  process  selection and capacity planning; predetermined time standards.

System planning; forecasting methods based on regression and decomposition, design and
balancing  of  multi  model  and  stochastic  assembly  lines;  inventory  management-probablistic
inventory  models  for  order  time  and  order  quantity  determination;  JIT  systems;  strategic
sourcing; managing inter plant logistics.

System  operations  and  control:  Scheduling  algorithms  for  job  shops;  applications  of  statistical
methods for product and process quality control applications of control charts for mean, range,
percent  defective,  number  of  defectives  and  defects  per  unit;  quality  cost  systems;  management  of resources, organizations and risks in  projects.

System  improvement:  Implementation  of  systems,  such  as  total  quality  management,
developing and managing flexible, lean and agile Organizations.

PAPER  II

1.  Thermodynamics, Gas Dynamics Turbine  :

1.1  Basic concept of First-law and Second law of Thermodynamics; concept of entropy and
reversibility; availability and unavailability and  irreversibility.
1.2  Classification  and  properties  of  fluids;  incompressible  and  compressible  fluids  flows;
effect of Mach number and compressibility; continuity momentum and energy equations; normal
and oblique shocks; one dimensional isentropic  flow; flow or fluids in duct with frictions that
transfer.
1.3  Flow through fans, blowers and compressors; axial and centrifugal flow configuration;
design  of  fans  and  compressors;  single  problems  compresses  and  turbine  cascade;  open  and
closed  cycle  gas  turbines; work  done  in  the gas turbine;  reheat and  regenerators.


2.  Heat Transfer  :
2.1  Conduction  heat  transfer—general  conduction  equation-Laplace,  Poisson  and  Fourier
equations; Fourier law of conduction; one dimensional steady state heat conduction applied to
simple wall, solid and hollow cylinder and  spheres.

2.2  Convection heat transfer—Newton’s law of convection; free and forces convection; heat
transfer  during  laminar  and  turbulent  flow  of  an  incompressible  fluid  over  a  flat  plate;  concepts  of
Nusselt  number,  hydrodynamic  and  thermal  boundary  layer  their  thickness;  Prandtl  number;

analogy  between  heat  and  momentum  transfer—Reynolds,  Colbum,  Prandtl  analogies;  heat
transfer  during  laminar  and  turbulent  flow  through  horizontal  tubes;  free  convection  from
horizontal and vertical plates.
2.3  Black  body  radiation—basic  radiation  laws  such  as  Stefan-boltzman,  Planck  distribution,
Wein’s displacement etc.
2.4  Basic heat exchanger analysis; classification of heat  exchangers.


3.  Engines :
3.1  Classification,  themodynamic  cycles  of  operation;  determination  of  break  power,  indicated
power, mechanical efficiency, heat balance sheet, interpretation of performance characteristics,
petrol, gas and diesel  engines.
3.2  Combustion in SI and CI engines, normal and abnormal combustion; effect of working
parameters  on  knocking,  reduction  of  knocking;  Forms  of  combustion  chamber  for  SI  and  CI
engines; rating of fuels; additives;  emission.
3.3  Different  systems  of  IC  engines-fuels;  lubricating;  cooling  and  transmission  systems.
Alternate fuels in IC  engines.

4.  Steam Engineering :

4.1  Steam  generation—modified  Ranking  cycle  analysis;  Modern  steam  boilers;  steam  at
critical  and  supercritical  pressures;  draught  equipment;  natural  and  artificial  draught;  boiler
fuels  solid,  liquid  and  gaseous  fuels.  Steam  turbines—Principle;  types;  compounding;  impulse  and
reaction turbines; axial  thrust.
4.2  Steam nozzles—flow of steam in convergent and divergent nozzle pressure at throat for
maximum  discharge  with  different  initial  steam  conditions  such  as  wet,  saturated  and  superheated,
effect  of  variation  of back  pressure;  supersaturated  flow  of  steam  in  nozzles,  Wilson  line.
4.3  Rankine  cycle  with  internal  and  external  irreversibility;  reheat  factor;  reheating  and
regeneration,  methods of governing; back pressure and  pass out turbines.
4.4 Steam  power  plants—combined  cycle  power  generation;  heat  recovery  steam  generators
(HRSG) fired and unfired, co-generation  plants.

5.  Refrigeration and Air-conditioning  :

5.1  Vapour  compression  refrigeration  cycle—cycle  on  p-H  &  T-s  diagrams;  ecofriendly
refrigerants—R  134a.  123;  Systems  like  evaporators,  condensers,  compressor,  expansion  devices.
Simple vapour absorption  systems.
5.2  Psychrometry—properties;  processes;  charts;  sensible  heating  and  cooling;
humidification  and  dehumidification  effective  temperature;  air-conditioning  load  calculation;
simple duct design.

Saturday, May 19, 2012

GATE 2013 Syllabus - Production and Industrial Engineering



Linear Algebra:

Matrix algebra, Systems of linear equations, Eigen values and eigen vectors.

Calculus:

Functions of single variable, Limit, continuity and differentiability, Mean value theorems, Evaluation of definite and improper integrals, Partial derivatives, Total derivative, Maxima and minima, Gradient, Divergence and Curl, Vector identities, Directional derivatives, Line, Surface and Volume integrals, Stokes, Gauss and Green's theorems.

Differential equations:

First order equations (linear and nonlinear), Higher order linear differential equations with constant coefficients, Cauchy's and Euler's equations, Initial and boundary value problems, Laplace transforms, Solutions of one dimensional heat and wave equations and Laplace equation.

Complex variables:

Analytic functions, Cauchy's integral theorem, Taylor and Laurent series.

Probability and Statistics:

Definitions of probability and sampling theorems, Conditional probability, Mean, median, mode and standard deviation, Random variables, Poisson, Normal and Binomial distributions.

Numerical Methods:

Numerical solutions of linear and non-linear algebraic equations Integration by trapezoidal and Simpson's rule, single and multi-step methods for differential equations.

General Engineering

Engineering Materials:

Structure and properties of engineering materials and their applications; effect of strain, strain rate and temperature on mechanical properties of metals and alloys; heat treatment of metals and alloys, its influence on mechanical properties.

Applied Mechanics:

Engineering mechanics - equivalent force systems, free body concepts, equations of equilibrium; strength of materials - stress, strain and their relationship, Mohr's circle, deflection of beams, bending and shear stress, Euler's theory of columns.

Theory of Machines and Design:

Analysis of planar mechanisms, cams and followers; governers and fly wheels; design of elements - failure theories; design of bolted, riveted and welded joints; design of shafts, keys, spur gears, belt drives, brakes and clutches.

Thermal Engineering:

Fluid mechanics - fluid statics, Bernoulli's equation, flow through pipes, equations of continuity and momentum; thermodynamics - zeroth, first and second law of thermodynamics, thermodynamic system and processes, calculation of work and heat for systems and control volumes; air standard cycles; basics of internal combustion engines and steam turbines; heat transfer - fundamentals of conduction, convection and radiation, heat exchangers.

Production Engineering

Metal Casting:

Casting processes - types and applications; patterns - types and materials; allowances; moulds and cores - materials, making, and testing; casting techniques of cast iron, steels and nonferrous metals and alloys; solidification; design of casting, gating and risering; casting inspection, defects and remedies.

Metal Forming:

Stress-strain relations in elastic and plastic deformation; concept of flow stress, deformation mechanisms; hot and cold working - forging, rolling, extrusion, wire and tube drawing; sheet metal working processes such as blanking, piercing, bending, deep drawing, coining and embossing; analysis of rolling, forging, extrusion and wire /rod drawing; metal working defects.

Metal Joining Processes:

Welding processes - manual metal arc, MIG, TIG, plasma arc, submerged arc, electroslag, thermit, resistance, forge, friction, and explosive welding;other joining processes - soldering, brazing, braze welding; inspection of welded joints, defects and remedies; introduction to advanced welding processes - ultrasonic, electron beam, laser beam; thermal cutting.

Machining and Machine Tool Operations:

Basic machine tools; machining processes-turning, drilling, boring, milling, shaping, planing, gear cutting, thread production, broaching, grinding, lapping, honing, super finishing; mechanics of machining - geometry of cutting tools, chip formation, cutting forces and power requirements, Merchant's analysis; selection of machining parameters; tool materials, tool wear and tool life, economics of machining, thermal aspects of machining, cutting fluids, machinability; principles and applications of nontraditional machining processes - USM, AJM, WJM, EDM and Wire cut EDM, LBM, EBM, PAM, CHM, ECM.

Tool Engineering:

Jigs and fixtures - principles, applications, and design; press tools - configuration, design of die and punch; principles of forging die design.

Metrology and Inspection:

Limits, fits, and tolerances, interchangeability, selective assembly; linear and angular measurements by mechanical and optical methods, comparators; design of limit gauges; interferometry; measurement of straightness, flatness, roundness, squareness and symmetry; surface finish measurement; inspection of screw threads and gears; alignment testing of machine tools.

Powder Metallurgy:

Production of metal powders, compaction and sintering.

Polymers and Composites:

Introduction to polymers and composites; plastic processing - injection, compression and blow molding, extrusion, calendaring and thermoforming; molding of composites.

Manufacturing Analysis:

Sources of errors in manufacturing; process capability; tolerance analysis in manufacturing and assembly; process planning; parameter selection and comparison of production alternatives; time and cost analysis; manufacturing technologies - strategies and selection.

Computer Integrated Manufacturing:

Basic concepts of CAD, CAM, CAPP, cellular manufacturing, NC, CNC, DNC, Robotics, FMS, and CIM.

Industrial Engineering

Product Design and Development:

Principles of good product design, tolerance design; quality and cost considerations; product life cycle; standardization, simplification, diversification, value engineering and analysis, concurrent engineering.

Engineering Economy and Costing:

Elementary cost accounting and methods of depreciation; break-even analysis, techniques for evaluation of capital investments, financial statements.

Work System Design:

Taylor's scientific management, Gilbreths's contributions; productivity - concepts and measurements; method study, micro-motion study, principles of motion economy; work measurement - stop watch time study, work sampling, standard data, PMTS; ergonomics; job evaluation, merit rating, incentive schemes, and wage administration; business process reengineering.

Facility Design:

Facility location factors and evaluation of alternate locations; types of plant layout and their evaluation; computer aided layout design techniques; assembly line balancing; materials handling systems.

Production Planning and Inventory Control:

Forecasting techniques - causal and time series models, moving average, exponential smoothing, trend and seasonality; aggregate production planning; master production scheduling; MRP and MRP-II; order control and flow control; routing, scheduling and priority dispatching; push and pull production systems, concept of JIT manufacturing system; logistics, distribution, and supply chain management; Inventory - functions, costs, classifications, deterministic and probabilistic inventory models, quantity discount; perpetual and periodic inventory control systems.

Operations Research:

Linear programming - problem formulation, simplex method, duality and sensitivity analysis; transportation and assignment models; network flow models, constrained optimization and Lagrange multipliers; simple queuing models; dynamic programming; simulation - manufacturing applications; PERT and CPM, time-cost trade-off, resource leveling.

Quality Management:

Quality - concept and costs, quality circles, quality assurance; statistical quality control, acceptance sampling, zero defects, six sigma; total quality management; ISO 9000; design of experiments - Taguchi method.

Reliability and Maintenance:

Reliability, availability and maintainability; distribution of failure and repair times; determination of MTBF and MTTR, reliability models; system reliability determination; preventive maintenance and replacement, total productive maintenance - concept and applications.

Management Information System:

Value of information; information storage and retrieval system - database and data structures; knowledge based systems.

Intellectual Property System:

Definition of intellectual property, importance of IPR; TRIPS and its implications, patent, copyright, industrial design and trademark.