CNC Milling Machine - Description and Operating Instructions

Computer Numerical Control (CNC) Milling is the most common form of CNC. CNC Mills are classified according to the number of axes that they possess. Axes are labeled as x and y for horizontal movement, and z for vertical movement, as shown in this view of a manual mill table.

Normal 4 axes

Table x.
Table y.
Table z.
Milling Head z.

 A five-axis CNC milling machine has an extra axis in the form of a horizontal pivot for the milling head. his allows extra flexibility for machining with the end mill at an angle with respect to the table. A six-axis CNC milling machine would have another horizontal pivot for the milling head, this time perpendicular to the fifth axis.

CNC Milling Machine Sketch

CNC Milling Machine
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CNC Milling Machines available with Ford Aerospace - August 2011

Bridgeport XR 5 axis machine - brochure

10 things beginning CNC Milling users Need to succeed

Engine and Engine Related Parts - Car

Engine


Engine ASM 1 Ford Racing Performance Parts
Intake Manifold 1 Tony D. Branda Mustang and Shelby Parts
Carburetor 1 CDC
FEAD (Single V-belt Pulley System) 1 CDC
Voltage Regulator
C5TFAUTOLITE
1 AMK Fasteners
Alternator
C6AF-10300-
D2 1 AMK Fasteners
Alternator Pulley
C5AZ-10344-
H AMK Fasteners
Alternator Fan AAF-10 AMK Fasteners
Alternator Nut & Washer F-644 AMK Fasteners
Alternator Spacer B-10954 AMK Fasteners
By Pass Hose C7OZ 8597A 1 CDC
Housing Thermostat
C5OE 8592
A 1 Scott Drake Reproductions
Thermostat RT 351 1 Scott Drake Reproductions
Gasket Thermostat Housing
C5AZ 8255
A 1 Scott Drake Reproductions
Fan Blade Cooling M3531 1 Dynacorn Bodies International
Mounts Engine Ron Morris Performance
Oil Pan M3586 1 Dynacorn Bodies International
Coil Mounting Bracket
C4DZ 12043
A 1 Scott Drake Reproductions



Engine ASM 1    -        Ford Racing Performance Parts

http://www.fordracingpartsdirect.com/crateengine_s/1.htm
How the components and engine are tested
https://www.fordracingpartsdirect.com/articles.asp?id=131

Car Engine Parts Pictures
http://carengine1.blogspot.in/2013/06/car-engine-parts-names.html

Engine Remanufacturing and Energy Savings - 2010
http://web.mit.edu/ebm/www/Publications/MITEI-1-d-2010.pdf

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EPDM Rubber

EPDM rubber (ethylene propylene diene monomer (M-class) rubber) is a type of synthetic rubber. It is an elastomer which is characterized by a wide range of applications. The M refers to its classification in ASTM standard D-1418; the M class includes rubbers having a saturated chain of the polymethylene type.


The main properties of EPDM are its outstanding heat, ozone and weather resistance. The resistance to polar substances and steam are also good. It has excellent electrical insulating properties. It has good resistance to ketones, ordinary diluted acids and alkalines.

EPDM is used in glass-run channels, radiators, garden and appliance hose, tubing, pond liners, washers, belts, electrical insulation, vibrators, O-rings, solar panel heat collectors and speaker cone surrounds. ( I came across reference to this material in a value engineering project related to radiators in Ashok Leyland vehicles)

 Dienes currently used in the manufacture of EPDM rubbers are dicyclopentadiene (DCPD), ethylidene norbornene (ENB), and vinyl norbornene (VNB). EPDM rubber is closely related to ethylene propylene rubber (ethylene propylene rubber is a copolymer of ethylene and propylene whereas EPDM rubber is a terpolymer of ethylene, propylene and a diene-component).

EPDM O'rings
http://o-ring.info/en/products/by-compound/epdm/

http://en.wikipedia.org/wiki/EPDM_rubber

Engine Compartment Parts - Car

Engine Compartment Parts


Radiator 338-4 1 Scott Drake Reproductions
Cap Chrome Radiator
C5ZZ8100R
CC 1 Alloy Metal Products
Drain Petcock 8A 8115 A 1 Scott Drake Reproductions
Upper Radiator Mounting Bracket Kit
C7ZZ 8A193
A 1 pr Scott Drake Reproductions
Lower Radiator Mounting Bracket Kit
C8ZZ 8052
A 1 pr Scott Drake Reproductions
Radiator Mounting Insulators
C7OZ 8124
A 1 pr Scott Drake Reproductions
Radiator Mounting Insulators
C8ZZ 8125
A 1 pr Scott Drake Reproductions
Shroud Fan
C9OZ 8146
A 1 Scott Drake Reproductions
Radiator Hoses Upper / Lower
C7ZE
8260/86 A 1 pr Scott Drake Reproductions
Radiator Hose Clamps Concours
C5ZZ 8287
BK 4 Scott Drake Reproductions
Accelerator Pivot ASM 3621 1 Dynacorn Bodies International
Heater Hose Kit C5ZZ 18472
WK 1 Scott Drake Reproductions
Battery Tray M3535 1 Dynacorn Bodies International
Battery Hold Down Clamp M3537 1 Dynacorn Bodies International
Battery J-Bolt w/ 4 Nuts M3537A 1 pr Dynacorn Bodies International
Windshield Washer Reservoir (17618-2B) 1 Alloy Metal Products
Windshield Washer Hose Set
C7ZZ 17601
/ 5 1 Scott Drake Reproductions
Shock Tower Caps 3631D 2 Dynacorn Bodies International
Outer Shock Tower LH 3630K 1 Dynacorn Bodies International
Outer Shock Tower RH 3630J 1 Dynacorn Bodies International
Misc. Ford logo chrome plated fasteners Mult. Gardner-Westcott Company
Rad. Support to Hood Bumper Pair M3510 1 pr Dynacorn Bodies International


Radiator
How car cooling system works
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Automotive cooling system design
http://faculty.ksu.edu.sa/Darwish/Documents/Adel%20Alkhodairy_IE%20499.pdf

High efficiency radiator design - 2007
http://deepblue.lib.umich.edu/bitstream/handle/2027.42/57958/?sequence=1

Fuel System Components - Car

Fuel Systems


Fuel Tank 16 Gallon w/ Drain TO2 1 Dynacorn Bodies International

Sending Unit Fuel Tank TO3 1 Dynacorn Bodies International

Fuel Tank Mounting Kit

C5ZZ 9002
MK 1 Scott Drake Reproductions
Sending Unit Mounting Gasket
COAF 9276
A 1 Scott Drake Reproductions
Fuel Line - Tank To Engine - Stainless Steel MLG009S 1 Scott Drake Reproductions
Fuel and Brake Line Installation Kit 380374 MK 1 Scott Drake Reproductions
Grommet - Fuel Line to Fender Apron C7ZZ 9288 1 Scott Drake Reproductions
Fuel Line - Pump to Carb. - Stainless Steel MGL010S 1 Scott Drake Reproductions
Fuel Hose Kit - Rubber C7ZZ 9327
A 1 Scott Drake Reproductions
Fuel Filter D3AZ 9155
C 1 Scott Drake Reproductions
Accelerator Spring Bracket C5ZZ 9741
C 1 Scott Drake Reproductions
Accelerator Return Spring C5ZZ 9737
B 1 Scott Drake Reproductions
Accelerator Rod - Chrome C5ZZ 9A702
C 1 Scott Drake Reproductions
Accelerator Hardware Kit C5ZZ 9A702
MK 1 Scott Drake Reproductions
Accelerator Rod Grommet C6OZ 9793
A 1 Scott Drake Reproductions
Fuel Filler Neck TO1B 1 Dynacorn Bodies International
Fuel Filler Hose TO1E 1 Dynacorn Bodies International
Fuel Filler Neck To Rear Panel Gasket M-9076-A 1 Larry's Thunderbird and Mustang Parts
Fuel Filler Installation Kit KIT 1 Scott Drake Reproductions
Pop Open Fuel Filler Cap - GT
C7ZZ 9030
B 1 Scott Drake Reproductions


Fuel Tank

Life Cycle Design of a Fuel Tank System
1998 Project
http://css.snre.umich.edu/css_doc/CSS97-01.pdf

Fuel tank design and optimization for electric vehicles - 7 gallong fuel tank
http://www.sasft.org/~/media/Files/Autosteel/Great%20Designs%20in%20Steel/GDIS%202011/17%20-%20Danet%20Suryatama%20-%20An%20Approach%20for%20Developing%20Low-Mass%20Steel%20Tanks.pdf

Exhaust System - Car

Exhaust System


Headers 1 Ford Powertrain Applications
Gasket Header Flange 2 Ford Powertrain Applications
Exhaust System 1 Flowmaster
Exhaust Installation / Custom Fabrication 1 Great Lakes Customs
Exhaust Tips M 5255 E 2 cdc



Headers

How do exhaust headers work to improve engine performance?
http://auto.howstuffworks.com/question172.htm

Exhaust Header Explained
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Transmission System Components - Car

Transmission


Cross Member Frame 1 CDC
Transmission Tremec 5 Speed 1 D&D Performance.
31 Spline - 1330 Driveshaft Yoke D&D Performance.
T-5 Shift Lever C5ZZ 721 T 1 Scott Drake Reproductions
T-5 Shift Knob E7ZZ 7213
T5 1 Scott Drake Reproductions
Shifter Boot C5ZZ 7277
B 1 Scott Drake Reproductions
Shift Boot Retainer - Satin C4ZB 7262
S 1 Scott Drake Reproductions

Cross Member Frame
A crossmember is a structural section, usually of steel, usually boxed, that is bolted across the underside of a monocoque / unibody motor vehicle, to support the internal combustion engine and / or transmission. For the suspension of any car to operate as it should, for proper handling, and to keep the body panels in alignment, the frame has to be strong enough to cope with the loads applied to it. It must not deflect, and it has to have enough torsional strength to resist twisting.
http://en.wikipedia.org/wiki/Crossmember

Transmission Tremec 5 Speed

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31 Spline - 1330 Driveshaft Yoke
http://www.dennysdriveshaft.com/p327_1330_series_tremec_transmission_slip_yoke_31_splines.html