Thursday, January 23, 2020

IAS - Mechanical Engineering Syllabus and Study Materials - Notes



MECHANICAL  ENGINEERING

PAPER  I

1. Mechanics :
1.1 Mechanics of Rigid Bodies  :
Equations  of  equilibrium  in  space  and  its  application;  first  and  second  moments  of  area;
simple  problems  on  friction;  kinematics  of  particles  for  plane  motion;  elementary  particle
dynamics.
1.2  Mechanics of Deformable Bodies  :
Generalized  Hooke’s  law  and  its  application;  design  problems  on  axial  stress,  shear  stress  and
bearing stress; material properties for dynamic loading; bending shear and stresses in beams;
determination  of  principle  stresses  and  strains-analytical  and  graphical;  compound  and  combined
stresses; bi-axial stresses-thin walled pressure vessel; material behaviour and design factors for
dynamic load; design of circular shafts for bending and torsional load only; deflection of beam for
statically determinate problems; theories of  failure.


2.  Engineering Materials :
Basic concepts on structure of solids, common ferrous and non-ferrous materials and their
applications;  heat-treatment  of  steels;  non-metals, plastics,  ceramics,  composite  materials  and
nano-materials.

3.  Theory of Machines  :


Kinematic  and  dynamic  analysis  of  plane  mechanisms.  Cams,  Gears  and  empicyclie  gear  trains,
flywheels, governors, balancing of rigid rotors, balancing of single and  multicy -  linder engines,
linear vibration analysis of mechanical systems (single degree of freedom),  Critical speeds and
whirling of  shafts.


4.  Manufacturing Science :

4.1 Manufacturing Process:

Machine tool engineering - Merhant’s force analysis: Taylor’s tool life equation; conventional
machining; NC and CNC machining process; jigs and fixtures.

Non-conventional machining-EDM, ECM, ultrasonic, water jet machining etc.; application of
lasers and plasmas; energy rate calculations.

Forming and welding processes-standard processes.

Metrology-concept  of  fits  and  tolerances;  tools  and  guages;  comparators;  inspection  of  length;
position; profile and surface  finish.

4.2  Manufacturing Management :

System  design:  factory  location—simple  OR  models;  plant  layout-methods  based;  applications
of  engineering  economic  analysis  and  break-even  analysis  for  product  selection,  process  selection and capacity planning; predetermined time standards.

System planning; forecasting methods based on regression and decomposition, design and
balancing  of  multi  model  and  stochastic  assembly  lines;  inventory  management-probablistic
inventory  models  for  order  time  and  order  quantity  determination;  JIT  systems;  strategic
sourcing; managing inter plant logistics.

System  operations  and  control:  Scheduling  algorithms  for  job  shops;  applications  of  statistical
methods for product and process quality control applications of control charts for mean, range,
percent  defective,  number  of  defectives  and  defects  per  unit;  quality  cost  systems;  management  of resources, organizations and risks in  projects.

System  improvement:  Implementation  of  systems,  such  as  total  quality  management,
developing and managing flexible, lean and agile Organizations.

PAPER  II

1.  Thermodynamics, Gas Dynamics Turbine  :

1.1  Basic concept of First-law and Second law of Thermodynamics; concept of entropy and
reversibility; availability and unavailability and  irreversibility.
1.2  Classification  and  properties  of  fluids;  incompressible  and  compressible  fluids  flows;
effect of Mach number and compressibility; continuity momentum and energy equations; normal
and oblique shocks; one dimensional isentropic  flow; flow or fluids in duct with frictions that
transfer.
1.3  Flow through fans, blowers and compressors; axial and centrifugal flow configuration;
design  of  fans  and  compressors;  single  problems  compresses  and  turbine  cascade;  open  and
closed  cycle  gas  turbines; work  done  in  the gas turbine;  reheat and  regenerators.


2.  Heat Transfer  :
2.1  Conduction  heat  transfer—general  conduction  equation-Laplace,  Poisson  and  Fourier
equations; Fourier law of conduction; one dimensional steady state heat conduction applied to
simple wall, solid and hollow cylinder and  spheres.

2.2  Convection heat transfer—Newton’s law of convection; free and forces convection; heat
transfer  during  laminar  and  turbulent  flow  of  an  incompressible  fluid  over  a  flat  plate;  concepts  of
Nusselt  number,  hydrodynamic  and  thermal  boundary  layer  their  thickness;  Prandtl  number;

analogy  between  heat  and  momentum  transfer—Reynolds,  Colbum,  Prandtl  analogies;  heat
transfer  during  laminar  and  turbulent  flow  through  horizontal  tubes;  free  convection  from
horizontal and vertical plates.
2.3  Black  body  radiation—basic  radiation  laws  such  as  Stefan-boltzman,  Planck  distribution,
Wein’s displacement etc.
2.4  Basic heat exchanger analysis; classification of heat  exchangers.


3.  Engines :
3.1  Classification,  themodynamic  cycles  of  operation;  determination  of  break  power,  indicated
power, mechanical efficiency, heat balance sheet, interpretation of performance characteristics,
petrol, gas and diesel  engines.
3.2  Combustion in SI and CI engines, normal and abnormal combustion; effect of working
parameters  on  knocking,  reduction  of  knocking;  Forms  of  combustion  chamber  for  SI  and  CI
engines; rating of fuels; additives;  emission.
3.3  Different  systems  of  IC  engines-fuels;  lubricating;  cooling  and  transmission  systems.
Alternate fuels in IC  engines.

4.  Steam Engineering :

4.1  Steam  generation—modified  Ranking  cycle  analysis;  Modern  steam  boilers;  steam  at
critical  and  supercritical  pressures;  draught  equipment;  natural  and  artificial  draught;  boiler
fuels  solid,  liquid  and  gaseous  fuels.  Steam  turbines—Principle;  types;  compounding;  impulse  and
reaction turbines; axial  thrust.
4.2  Steam nozzles—flow of steam in convergent and divergent nozzle pressure at throat for
maximum  discharge  with  different  initial  steam  conditions  such  as  wet,  saturated  and  superheated,
effect  of  variation  of back  pressure;  supersaturated  flow  of  steam  in  nozzles,  Wilson  line.
4.3  Rankine  cycle  with  internal  and  external  irreversibility;  reheat  factor;  reheating  and
regeneration,  methods of governing; back pressure and  pass out turbines.
4.4 Steam  power  plants—combined  cycle  power  generation;  heat  recovery  steam  generators
(HRSG) fired and unfired, co-generation  plants.

5.  Refrigeration and Air-conditioning  :

5.1  Vapour  compression  refrigeration  cycle—cycle  on  p-H  &  T-s  diagrams;  ecofriendly
refrigerants—R  134a.  123;  Systems  like  evaporators,  condensers,  compressor,  expansion  devices.
Simple vapour absorption  systems.
5.2  Psychrometry—properties;  processes;  charts;  sensible  heating  and  cooling;
humidification  and  dehumidification  effective  temperature;  air-conditioning  load  calculation;
simple duct design.